I think you’re right. What happened here is that you’ve been checking your progress at 2000X, which would take forever to examine the entire length of the blade, thus missing damage still there from previous grits.
I think your exercise here validates what I’ve been preaching to newcomers about being sure that you’ve removed all the damage before moving on to the next grit. I inspect the entire length of the blade, but at only 50X. At this low magnification, it’s hard to see the type and size of edge damage you’re seeing at 2000X, so I scan the entire length of the blade from directly above and stop to check any suspicious spots. Swinging the 'scope from side to side, you can usually see slight dips in the edge, but probably not much below 25 microns. Maybe you could inspect full-length with a 200X handheld before dismounting the knife for the 2000X inspection.
The improvement in the edge seen with the 6 micron film is amazing. Did you do any grits between the 1000’s and the 6 micron?
I think you have it pretty well nailed. I can even seem most of those little chips with the 60x loupe if I’m diligent.
I did not use any stones in between the 1000# and the 6µ films. Impressive. Especially since they are well used already. For contrast, here are some shots of the blade after the 3µ DMT stones:
I don’t think I would start over… if your edge is rough to begin with.
I would double check that you’re at the right angle and reaching the edge… (mark with a Sharpie and make sure it’s getting removed). If you are, I would stay with the finer stones… 400 or higher. (Even if you decide to raise a burr again).
Another thing you can try is alternating the direction of the stroke… if you’re doing edge trailing from heel to tip, you can try edge trailing from tip to heel or edge leading heel to tip, and see if that helps clean things up. It will also show if you’re removing the underlying grind marks, since they’ll now be in a different direction.
Also make sure and keep your pressure on the stones light… let the diamonds do the work.
Clay, when you went to the films were you matching the angle? And was it a microbevel angle you were matching or the full bevel width?
Curtis has some good advise. Also what I do if I have chips in an edge is take my 600-1k stone, w/ the end of it and grind 90° into the edge until I can hit the edge w/ a bright flashlight and make sure I have gotten to the bottom of the chips. When this is done you could start w/ your 400 grit stones and take it from there.
[quote quote=31710]Clay, when you went to the films were you matching the angle? And was it a microbevel angle you were matching or the full bevel width?
I spent an hour yesterday , starting at 600 finishing on 1000 to try smooth the edge, it is smoother but not much and it’s not sharp! I am going to start all over and try raise a burr and go again.200 grit OK to start with or 400 be a better option?
Curtis has some good advise. Also what I do if I have chips in an edge is take my 600-1k stone, w/ the end of it and grind 90° into the edge until I can hit the edge w/ a bright flashlight and make sure I have gotten to the bottom of the chips. When this is done you could start w/ your 400 grit stones and take it from there. [/quote]
I matched the angle and did the full bevel. Of course a micro-bevel would be a lot quicker and easier and I think the films would be a great way to be very efficient. If a person wanted to a nice plan to go from start to finish, it might look like 100# to re-profile, but not quite to the edge. Then work their way to the edge as they go through the rest of the diamonds until the reach 1000#. Then a quick micro-bevel with the lapping films to get the apex and done.
I am just looking at the knife and wondering as its a cladded knife and the parts that are blunt are the ones with no visible core steel behind the edge. will this effect the sharpening? time to thin the knife?
Everything sorted now, I thinned in out on 220/ 1000 grit waterstones and polished it up pretty good with 4000/8000, also sharpened it up by hand and its like a razor now, happy out just haven’t gone near it on the WE since. will post pics soon