My experience with sandpaper is that it doesn’t take much to knock the grit particles off of the substrate, or to “wear out” the abrasiveness, especially when using more than a little pressure. When polishing a bevel, the square inches of grit under pressure is very small, thus making the PSI really high. Diamond film doesn’t seem to lose grit at all, except after long use. I would expect the film to last much longer than sandpaper.
A disclaimer… I’ve never actually used sandpaper on my WEPS, and yes, I know that there are many out there who have. Anybody out there who’ve tried both to support or debunk my theory?
If you don’t want to spend the money for diamond film, you can get non-diamond (Aluminum Oxide) PSA film for much less. It looks and acts like diamond film and since it’s PSA, you don’t have to deal with double-sided tape. See some at: http://www.leevalley.com/US/wood/page.aspx?cat=1,44047&p=74729
This link shows 3, 1 and 0.3 micron PSA film costing $3 per 8.5 X 11″ sheet. At 5.5 X 3/4″, you get 22 strips per sheet. Not counting shipping, that’s less than 30 cents per pair. What’s to lose?
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