TC,
I’d be happy to fill you guys in!
1) I checked the current bevel angle using a Sharpie and angle cube. I discovered it was about 11dps, which in my opinion is way too steel and why it chipped so deep/easily. There simply wasn’t enough steel to support such a steep edge.
2) I then took my 200 grit diamond perpendicular the blade using Josh’s method to de-stress the edge (I’m sure you’ve all seen the video) from heel to tip until the chip was completely removed.
3) I began thinning and reshaping the new bevels with the 200 grit diamonds using alternating strokes, but stopped shy of apexing the edge.
4) From here I simply continued to work in new grind lines with the 400 and 600 grit diamonds using alternating strokes, but again stopped before apexing the edge.
5) I moved to the 800 grit diamonds using alternating strokes to work out the previous grit/grind lines. I then picked on each side until I apexed the edge and used a 16X loupe to check for a burr on both sides. I probably could’ve done this at 600 grit given blue #2 high carbon steel can definitely take it, but decided not to in order to avoid any micro-chipping… Perhaps that was unnecessary? 🙂
6) At this point I simply began polishing the bevels with the 1000 grit diamonds using alternating strokes. I don’t have the ceramics so I taped 1.5k and 2k grit sandpaper to the 800/1000 plates and continued to polish using alternating strokes.
7) I used some 3000 grit Wusthof wet stones I retrofitted to work on my WEPS and kept on polishing.
8 ) I then finished the polishing with the 3.5um, 1um, and .5um strops.
End result: Probably one of the cleanest and quietest cuts through phonebook paper I’ve done. And a very happy customer. Yay!
Thanks for allowing me to share! I had a blast with this knife!