The aluminum that I have gotten from places like Lowes or Home Depot is really not very flat. I think I read that it is extruded. Lapping AL is a pain becuse it clogs anything you abrade it with. I got some Kangaroo strops form Ken Schwartz. He uses some very thin aluminum under the ‘Roo to lift it above the depression in the stock WEPS platens. This keeps the thickness close to the WEPS leather strops. He claims that particular type of sheet AL is very flat… I made some paddles for the lapping films. I used glass. It works very well fro the films. Considerably better than the AL I tried first If you want flat, the easiest way to get it is with glass.
How important is it for your strops to be flat? I think pretty important, especially when using sub-micron abrasives. The last thing you want, even at the microscopic level, is for your angles at the edge to be changing randomly while you are stropping.
Phil